ECU Virtualization
Modern automotive systems demand faster development cycles, cost-effective solutions, and advanced testing capabilities. ECU virtualization bridges the gap by enabling robust simulation, testing, and rapid prototyping, significantly reducing reliance on physical hardware.
We specialize in creating virtualized environments for Electronic Control Units (ECUs) that align with AUTOSAR standards and real-world requirements. From virtualizing critical ECUs like BMS, ePowertrain, Gateways, and VCUs to automating test scenarios, our services empower OEMs and Tier-1s to innovate faster and deliver smarter solutions.
How We Can Help
Comprehensive ECU Virtualization
▹ Transition physical ECUs into virtual platforms, offering scalable solutions across Levels 1–4 of virtualization.
Test Automation
▹ Develop and execute reusable test scenarios tailored to AUTOSAR and non-AUTOSAR environments.
Plant Model Creation
▹ Build high-fidelity plant models to mimic real-world conditions.
Rapid Prototyping
▹ Enable swift concept validation in virtual environments.
CI/CD Integration
▹ Streamline development workflows with automation pipelines for virtual ECUs.
Open/Closed Loop Simulations
▹ Perform dynamic system evaluations for better insights and decision-making.
Capabilities
▹ Virtualization of critical ECUs, including Battery Management Systems (BMS), ePowertrain (ePWRT), Gateways, and VCUs.
▹ Development of virtual ECUs adhering to AUTOSAR standards, ensuring seamless integration into larger ecosystems.
▹ Automation of test scenario creation, execution, and transfer from HIL to virtual ECU environments.
▹ Execution of MIL and SIL testing for accurate simulation-based validations.
▹ Creation of reusable and adaptable test cases to streamline testing efforts across multiple platforms.
Toolchain Expertise
We utilize industry-leading tools to deliver precision, scalability, and reliability:
SystemDesk
▹ ECU architecture modeling and V-ECU RTE generation.
VEOS
▹ Integration and simulation platform for V-ECU build and VPU integration.
ControlDesk
▹ Calibration, measurement, and instrumentation visualization.
MATLAB/Simulink
▹ Development of plant models and software ECU builds.
GT Suite/AMESIM
▹ Plant model development and FMU generation.
Bus Manager
▹ Communication setup for CAN, LIN, FlexRay, and Ethernet.
Legacy Code Integrator
▹ Integration of non-AUTOSAR architectures into virtual ECU builds.
Experience
Our extensive hands-on experience spans diverse projects:
Battery Management Systems (BMS)
▹ Virtualization and simulation of energy storage systems.
ePowertrain
▹ Virtualization of drive systems for electric vehicles, enabling faster testing and validation.
Gateways and VCUs
▹ Creating virtual ECUs to simulate and validate vehicle communication and control systems.
High-Performance Compute Units (HPC)
▹ Transitioning HIL-based tests to virtualized platforms, ensuring consistency and scalability.
Zonal Controllers
▹ Automating large-scale test scenarios, improving testing throughput for global automotive leaders.
The Advantages We Offer
Faster Time-to-Market
▹ Reduce development cycles with virtual environments and automated workflows.
Cost Optimization
▹ Lower dependency on physical hardware for testing and prototyping.
Scalability
▹ Adapt test scenarios and processes to evolving requirements with ease.
Seamless Integration
▹ Incorporate virtual ECUs into AUTOSAR and non-AUTOSAR systems.
Future-Ready Solutions
▹ Prepare for next-generation vehicle architectures with robust virtualized platforms.